1. DSSC and Perovskite Solar Cells

    Development of new generation photovoltaic technologies (dye-sensitized & perovskite solar cells) for decentralized and off-grid energy harvesting applications

    Capturing and recycling all kinds of light (indoor and outdoor) to realize self-powered devices is our goal in the expertise area of third-generation molecular light-harvesting technologies. Conventional solar technologies are too bulky, rigid, or inefficient for use in remote/indoor locations under artificial lighting. The significant interests in these emerging areas are also related to the ease of sourcing materials used for its fabrication and the possibility of indigenous manufacturing and recycling. Dye-sensitized solar cells (DSCs) already proved to be the best technology for harvesting energy from indoor/ambient lighting with efficiencies >35%. Indoor photovoltaics is predicted to achieve a market of $850 million by 2024.

    DSSC1

    CSIR-NIIST and the team at C-SET has already proven its competence in the global front in this area with realizing indoor light harvesters consistently with efficiencies reaching up to 35% under standard 1000 lux CFL illumination by fine tuning materials and by adopting innovative device engineering strategies. NIIST has also build up equipments for fabrication of efficient indoor light harvesting masterplates and modules. In a way to transform DSCs towards innovative niche indoor/artificial light harvesting applications, presently the C-SET photovoltaic team is involved in the custom design and synthesis of new engineered dyes having spectral match with artificial light sources, use of alternate cost effective, earth abundant and non-corrosive copper complex electrolytes that can deliver more voltage, custom modified semiconductor materials, probing internal charge transfer and transport dynamics at various interfaces employing these novel molecules and materials and in the development of unique prototypes/products. More importantly NIIST has built the capability of conductive coating on large area substrates which provides unique advantage to NIIST to execute the next level of installations using these third generation light harvesters starting from locally available glass and building up the complete solar cells using homemade materials.

    We have succeeded in indigenizing dye solar module (DSM) fabrication equipment’s used in making modules through industry collaboration leading to import substitution. Thus we have built the capacity and capability in CSIR which will now be used in the forthcoming years leading to large scale installations, technology demonstrations and development of innovative off-grid applications partnering with industries. Emergence of new applications using these 3rd generation PV technologies will considerably increase the market for materials and fabrication equipments related to DSCs in the country. In addition, DSCs being the best available technology for light harvesting under water, we would like to support the strategic sector by employing DSCs as power sources for maritime sensors and related underwater photovoltaic applications. The superior power conversion efficiency of DSCs in diffused light will be employed here. In addition to this flexible roll-to-roll device will also be made which finds range of applications in the emerging portable electronic and medical device sectors.

    Modules

    The breakthrough discovery of halide perovskites as a superior solar energy material has completely changed the research arena of photovoltaics. Within a decade, the power conversion efficiency (PCE) of single-junction PSCs progressed from 3% to a certified value of 25.7%, the highest value obtained for thin-film photovoltaics. While perovskite solar cells have become highly efficient in a very short time, a number of challenges remain before they can become a competitive commercial technology. In order to achieve a breakthrough in next-generation perovskite PV technology, CSIR will integrate its unique advances in complimentary areas of material research and development, various deposition methods, advanced charge transport layers, carbon layers and barrier encapsulating layers along with the hands-on device fabrication and characterization know-how thereby leading to the development of small area devices with PCEs reaching up to 25% efficiency and modules with PCEs nearing 20%. CSIR will benchmark materials and process leading to efficient perovskite solar cells and this will be extended to other research organizations and industries for further scale up. Our main target here is to accelerate the perovskite solar cell research in the country as a nodal CSIR laboratory in this area by developing supply chain of materials, optimization of fabrication and characterization protocols which can be later shared with other CSIR labs supporting researchers who work in this area thus finally contributing towards a paradigm shift leading to commercialization of this technology in near future.

  2. Agri-voltaics

    Light Management Technologies for Agrivoltaics

    Agrivoltaics

    Scheme: Even solar-sharing AV solution, the solution enables ~8 times radiation spreading towards shadow cast region of photovoltaics as shown in the ray trace.

    The concept of Agrivoltaics (AV) is now getting global appreciation given the fact that it can increase land-use efficiency, as it highlights the concept of dual-use for the same land area, i.e., for both agriculture activities and PV installation. Hence, by adopting AV on their farm, the farmers are benefitted from dual income by generating both food and energy, thereby meeting the Government of India (GoI) mission for Doubling Farmers' Income. Realising the importance of optics interventions required for solar light energy management in the Agrivoltaics sector, CSIR-NIIST has developed innovative even light-sharing AV solutions. The developed solution is currently at TRL 4 and can provide AV solutions even to shade-intolerant plants, a major subset of commercial crops. Further, the tunable ray spreading and spectral conversion makes our AV system compatible for variable crop height, PPFD requirements, and increased electricity generation by increasing the PV coverage area when compared with state-of-the-art agrivoltaics systems.

  3. Planar Low Concentration Photovoltaics
    planar

    Traditional solar concentrators rely on mirrors and lenses, resulting in bulky systems that occupy significant space and require complex tracking mechanisms. These systems are not only costly to install due to their size and structural complexity but also necessitate a two-axis tracking system, further escalating costs. In contrast, low-concentration (less than 10X) planar light concentrators (PLCs) offer a more streamlined solution. Their non-bulky design coupled with non-imaging optics technology enables them to concentrate light without a focal point, which significantly simplifies the structure. Additionally, low-concentration optics avoid the need for complex thermal management systems required by their high-concentration counterparts, leading to further cost reductions. However, the PLCs currently on the market typically rely on multi-element micro-lenses or mirrors and require intricate tracking systems. To address this, CSIR-NIIST has pioneered a less complex, low-concentration (less than 10X) PLC. This novel, patented design integrates single-element optics with no focal length and requires only periodic adjustments for seasonal changes. This innovation has reached the prototype stage (TRL4) and promises ease of manufacturing through methods like injection molding for plastic optics modules. The compact design of these PLCs makes them extremely versatile, well-suited for integration into building-integrated photovoltaics (BIPV) or for scaling up to large utility farms.

  4. Smart Windows

    Chromogenic glass and smart windows research

    Due to the rapid increase of glass usage in various sectors, switchable chromogenic glasses are crucial for achieving multiple UN sustainable development goals like SDG- 11. Dynamic glazing using the electro-, photo- and thermochromic systems offer tunable optical properties for the building and automotive sectors to control their light and heat throughput. These optical changes could directly correlate to aesthetics, privacy control, or more importantly, reducing energy consumption in maintaining a comfortable indoor temperature. The global value of the electrochromic materials market is expected to reach almost 2 billion $ by 2025, from growing at a CAGR of 7% since 2020. Additionally, chromogenic glass-based displays are the most potent for papers-like electronic boards, offering better visibility in the ambient lighting condition without associated energy penalties. These displays can utilize both active and passive matrix addressing (AMAD, PMAD) that offers considerable engineering flexibility and compatibility with wearable devices.

    Smartwindows

    Dynamic Power Window Technology

    Power Window

    Integrating energy generation in transparency-switching windows presents a challenge due to the lack of stable materials with both switchable transparency and energy generation capabilities, which remains an R&D barrier. To address this issue, CSIR-NIIST developed and demonstrated the Dynamic Power Window (DPW) technology (TRL 4), a groundbreaking innovation that allows for switchable transparency modes and energy generation in all modes - a first-of-its-kind technology. DPW achieves these capabilities by altering the refractive index of the window layers, enabling the lateral redirection of both diffuse and direct sunlight, where a PV cell is optically coupled for energy generation. Consequently, the developed DPW offers significant cost reduction and energy generation potential compared to other dynamic window glasses, making it appealing to a broad audience

  5. Thermoelectric materials and devices

    The reversible conversion of heat energy into electrical energy can be exploited for power generation and solid-state refrigeration. There is a global demand for taping various low-grade heat sources to produce electricity for functional usage. However, conventional TE materials use heavy elements; therefore, the TE power generators (TEGs) are generally quite hefty for portability and point-of-care applications. The societal ecosystem is increasingly dependent on wearable devices, sensors, and the internet of things (IoT) devices for environmental and human health monitoring. These devices mostly rely on batteries that are unsuitable for continuous operations and have a high carbon footprint. The lightweight and robust TEGs are projected to circumvent these issues by enabling self-powered electronic devices, achieving energy autonomy for portable and flexible power generators. Our expertise lies in developing devices & modules from novel organic, organic-inorganic hybrid materials, materials characterization, and detailed study of their transport properties.

    Thermoelectric materials
  6. Energy Storage

    Supercapacitors

    The design and development of nanostructured electrode materials are pivotal in enhancing the performance of Electric Double-Layer Capacitors (EDLC) and pseudocapacitors. Materials like graphene and carbon nanotubes are meticulously engineered to possess a high surface area, facilitating rapid ion adsorption and desorption crucial for EDLCs. These nanostructures are fabricated using techniques such as chemical vapor deposition and templating methods to ensure precise control over morphology and porosity. Pseudocapacitors, utilizing materials like transition metal oxides and conducting polymers, are also designed at the nanoscale to exhibit high redox activity through controlled chemical synthesis. Furthermore, in the realm of supercapacitors, both symmetric and asymmetric configurations are fabricated. Symmetric supercapacitors use identical electrodes, offering balanced performance in terms of energy and power densities. In contrast, asymmetric supercapacitors combine different electrode materials to optimize specific characteristics, such as increased voltage range or energy density. The fabrication of these supercapacitor configurations involves integrating nanostructured electrode materials with tailored properties, pushing the boundaries of energy storage technology towards more efficient and versatile solutions.

    Supercapacitors
    Li-on batteries

    Cathode materials for Li-ion Batteries

    Cathode materials are critical components of Li-ion batteries, with notable examples including Lithium Iron Phosphate (LFP), Nickel Manganese Cobalt Oxide (NMC), and Lithium Manganese Nickel Oxide (LMNO). LFP, renowned for its safety and stability, is synthesized using methods such as solid-state reactions or sol-gel processes, resulting in nanoparticles with enhanced lithium-ion diffusion properties. NMC, favored for its balance of energy density and longevity, undergoes controlled precipitation or co-precipitation to form nanostructures that optimize capacity and voltage stability. LMNO, with its high energy density, is synthesized through hydrothermal or solid-state reactions, producing nano-sized particles that improve specific capacity and rate performance. These cathode materials are crucial for the efficiency and performance of Li-ion batteries, powering a range of devices from smartphones to electric vehicles. Scientists at NIIST (National Institute for Interdisciplinary Science and Technology) are working diligently to enhance the synthesis methods and performance of NMC, and LMNO cathode materials for the next generation of Li-ion batteries.

  7. Green Hydrogen

    Electrocatalytic Water Splitting

    water splitting

    Electrocatalytic water splitting to generate hydrogen and oxygen has gained immense attention as it can meet the constantly increasing energy demands of humanity as well as it is an eco-friendly energy generation mechanism. Ideally, the electrolysis of water involving two half-cell reactions – hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) requires a theoretical input energy of ∆E ° = 1.23 V vs normal hydrogen electrode (NHE). But the sluggish kinetics of the two-electron HER mechanism and the four-electron OER mechanism together requires an additional amount of energy to initiate the water splitting process. Recently, research is progressing towards designing and synthesizing efficient electrocatalyst materials which can reduce the overpotential (difference between theoretical and required potential) required for water electrolysis. At CSIR-NIIST, a team is currently focussing on the development of 2D Transition Metal Dichalcogenides for Electrocatalytic Water Splitting.

    Green Ammonia and Urea synthesis

    Green Ammonia

    Worldwide production of ammonia requires fossil fuels and is associated with significant greenhouse gas emissions. The replacement of fossil fuel based ammonia by green or carbon-free ammonia is a priority for academia, industry and governments. Ammonia is a key component of fertilizer, but it is also increasingly popular as a carbon-free fuel for the maritime sector and as a hydrogen vector. However, conventional ammonia production by Haber–Bosch process which operates under very harsh reaction conditions and high energy-intensive (consume 1-2% of total energy worldwide) with heavy CO2 emissions (releases ~420 Mt of CO2 annually). In this contest, electrochemical ammonia synthesis under ambient conditions gathered great attention because of its advantages such as eco-friendly in nature (Zero emission of CO2), less energy intake, ambient operation conditions and cost effective over conventional Haber–Bosch process. At CSIR-NIIST, we focus to develop suitable electro-catalysts for Green ammonia and Green urea synthesis.

  8. Organic and Hybrid Electronics

    Light Emitting Diodes

    Organic and hybrid LEDs are the major contenders for display and lighting applications. Although these could make some forays into the consumer electronics sector, a sustained and deeper market penetration is hindered due the high cost. Commercially available phosphorescent OLEDs, in general, have a complicated multilayer structure incorporating expensive rare-earth based emitters. Thus, the process complexity and the cost of emitter molecules together contribute to the high cost of these products. At CSIR-NIIST, we work on novel device designs and light outcoupling techniques to reduce the device complexity and to improve the efficiency of organic and hybrid light emitting diodes. We are particularly focusing on exciplex-based OLEDs, copper halide-based LEDs and quantum dot LEDs. Another recent focus is NIR emitting devices which can be used for therapeutic applications.

    Diodes

    Organic Field-effect Transistors

    Organic FETs form a major part of printed electronics market and their projected applications in the healthcare sector make them very attractive candidates. Enhancing the charge carrier mobility used to be the prime focus in the initial years, but now a myriad of applications have been envisaged with these devices. At CSIR-NIIST, we study the structure property relationship of the semiconductor thin films, the various properties of the gate dielectrics and their impact on the device performance. On the application area, we are interested in nonvolatile memory, diagnostic devices and gas sensors using organic field-effect transistor.

    Transistors

    Photodetectors

    Photodetectors find many applications in optical communication, biomedical imaging, night vision, motion detection etc. In fact, there is an urgent need to develop UV and IR detectors while visible light detection is commonly available. We have developed device structures with high responsivity and detectivity for UV detection. Also, we have successfully demonstrated self-powered UV detectors. Both organic and inorganic devices are being studied.

    Photodetectors
  9. Electronic Hydrogen Leak Detector (EHLD)

    The major objective of this project is to develop an Electronic Hydrogen Leak Detector (EHLD) which has been funded by the CSIR Hydrogen Technology (H2T) Mission Program for detecting leakages in the Type IV hydrogen storage tanks which are being developed by the CSIR-Central Mechanical Engineering Research Institute (CMERI), Durgapur. Microelectromechanical system (MEMS) devices have been fabricated having an interdigitated electrode configuration with the controlled number of electrodes and electrode spacing. These MEMS devices are being integrated with the various 1-D nanocrystalline semiconductor-oxides synthesized via the wet-chemical approaches for the development of MEMS-based sensor which could detect ppm level of hydrogen leak under the ambient conditions. The MEMS devices have been manufactured in collaboration with the Centre for Nano Science and Engineering (CeNSE) at the Indian Institute of Science (IISc), Bengaluru. A software-controlled Dynamic Gas Sensing System (DGSS) is being manufactured by the Ants Innovations Pvt. Ltd., Vasai (Mumbai) in collaboration with the Excel Instruments, Mumbai and Dynamic Control Systems, Mumbai. This indigenously developed facility would be utilized for determining the most optimum coated MEMS-based sensor which would be integrated with an EHLD. The latter has been designed by CSIR-NIIST and manufactured by the Holmarc Opto-Mechatronics Ltd., Kochi. The Non-disclosure Agreement (NDA) has been signed by CSIR-NIIST with the transport, electronic, chemical industries and a space agency for the development of EHLD.

    EHLD
  10. Ozonation-based Continuous Reactor for Textile Wastewater Treatment

    The Common Effluent Treatment Plant (CETP) of Kerala Industrial Infrastructure Development Corporation (KINFRA) utilizes the Stage-I and Stage-II facilities for the treatment of textile effluents having an initial chemical oxygen demand (COD) level in the range of 1,000- 5,000 mg L-1. The Stage-I facility is comprised of physical, chemical, and biological processes; while, the Stage-II facility consists of membrane-based ultrafiltration, microfiltration, reverse osmosis (RO), and multiple effect evaporator. After the treatments with the Stage-I facility, the COD level is reduced below 150 mg L-1; while, after the Stage-II treatment, it is reduced to almost zero. Nevertheless, the CETP generates 80-100 kg of solid sludge per day after the Stage-I treatment via the chemical and biological processes which is creating handling, storage, transport, disposal, and reuse issues. Under the recently concluded DST-TMD(OWUIS) funded project, CSIR-NIIST developed an ozonation-based continuous reactor which can treat the textile effluents, containing the azo reactive dyes and having an initial COD level of 670 mg L-1, with the complete decolorization and COD reduction below 150 mg L-1 without any generation of solid sludge. The proof-of-concept has been obtained by using the static (100 ml capacity) and continuous reactors (1 L capacity). This allows the replacement of conventional chemical and biological processes in the Stage-I facility of the CETP of KINFRA with the ozonation-based continuous reactor developed by CSIR-NIIST.

    Ozone reactor
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